Convair's
Apollo
Submission

Here's a quick bash of interesting information from the following sources:

Apollo Final Study Report, Volume V - Implementation Plan; Book 1 - Systems Analysis, Schedules and Costs (3.58 MB)
Apollo Final Study Report, Volume V - Implementation Plan; Book 4 - Manufacturing Plan (15.2 MB)

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Drawings

3/4ths Front View Drawing of CSM
Cutaway 3/4ths Front View of CSM

Abort Mode 1
Abort Mode 2
Abort Mode 3
Abort Mode 4

Apollo CSM and Saturn C-2 in Launch Configuration (a very large 10,400~ pixel wide image)

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4 PROGRAM COSTS

4.1 GENERAL. Cost estimates have been prepared for each major subsystem. The various contractors working throughout the study have supplied estimates covering their individual areas of responsibility for research, development and production, including support of the various project-wide activities, such as static and flight testing. These costs have been integrated into a combined funding requirement to arrive at a summary figure for contractor efforts. In addition, a figure is included to show the cost of necessary hardware and services (primarily boost vehicles) assumed to be government furnished in support of the program.

The costs assume the continuance of existing programs (for example, Pratt and Whitney engines for Saturn and Centaur) and use of present facilities on a cost-free basis. No costs are included for flight facility modification, except installation and checkout of Apollo equipment. This is because Apollo is a primary mission for the Saturn Program, and service tower, umbilicals, blockhouse and other provisions for Apollo should be included in the initial implementation of Saturn facilities.

4. 2 CONTRACTOR COSTS. The cost breakdown has been organized to identify cost components by major subsystem and fiscal year (see Figure 29). Airframe contractor costs shown as such include the cost of integrating the various elements shown as subcontracted costs and are based on manpower estimates listed in Table 2. Ground support equipment is generally included as a cost of the particular subsystem with which it is used. Airframe contractor ground equipment is divided into that which would be shop made and that which would be subcontracted.

4.3 DIRECT GOVERNMENT SUPPORT COSTS. The costs included in this section (see Table 3) cover estimated costs of hardware plus launch for the three Atlas/Centaurs, seven Little Joe Seniors, 11 Saturn C-1's and 16 Saturn C-2's. A B-58 aircraft is required on a bailment basis during the capsule-drop test program. Additionally, a six-month boost-vehicle compatibility test program at Marshall Space Flight Center, cost of special recovery crews at the three intended landing sites, and the use of a C-133 aircraft for return of command module and crew are included. In the event that a sea landing is necessary on an emergency basis, it is assumed that pickup and return services would be performed cost-free by the Navy.

No estimates are included for NASA in-house studies, program management expenses, unallocated range costs, or use of existing government capital facilities.

Costs of the ground tracking and communication system were developed on the basis that contractor personnel will man these facilities during the lifetime of the program.

4.4 COST PER SUCCESSFUL MISSION.

The total cost per successful mission is tabulated below:

Airframe Structure and Systems

$3.35M

Life Support System and Equipment

$0.65M

Electrical Power Generation

$0.69M

Main Propulsion Package

$0.30M

Secondary Impulse Systems
(Attitude Control)
(Mid-course Correction)
(Abort Rockets)

$0.22M

Guidance

$1.20M

Communication, Instrumentation and Scientific Payload

$0.57M

Total Apollo Vehicle

$ 6.98M

Launch Vehicle

$13.50M

Launch and Recovery Operations (Including Tracking and Communications)

$3.90M

Spares and Contractor Support

$0.90M

Total Cost/Launch

$25.28M

At a mission reliability of 0.872, the cost per additional mission accomplished becomes 25. 28M/0.872 = $29.00M

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Table 2. Apollo Contractor Manpower (By Fiscal Year)

FISCAL YEAR ITEM

1962

1963

1964

1965

1966

1967

1968

1969

Vehicle Contractor

Design and Development

555

1,860

1,860

1,120

760

555

405

25

Support Fit. Prog. (AMR)

0

0

50

60

60

60

60

10

Manufacturing

210

670

1,050

870

810

610

505

10

Direct Support Functions

55

55

70

65

60

55

55

10

Subtotal, Vehicle Contractor

820

2,585

3,030

2,115

1,690

1,275

1,275

55

Command Module Contractor

565

1,050

950

770

640

455

310

35

Guidance Contractor

340

1,000

1,080

690

540

465

400

0

Tracking and Communications

125

310

310

410

375

350

320

170

Other Subcontractors

370

850

1,250

830

670

525

210

0

Total Direct Manpower

2,220

5,795

6,620

4,815

3,915

3,070

2,265

260

Allowance for Indirect (65%)

1,440

3,760

4,300

3,130

2,540

2,000

1,470

170

Total Apollo Manpower

3,660

9,555

10,920

7,945

6,455

5,070

3,735

430



Table 3. Government Support by Fiscal Year

FISCAL YEAR


COST (MILLIONS OF DOLLARS)

1962

3 Atlas/Centaurs - Including Launching Costs

12.5

1963

7 Little Joe Seniors - Including Launching Costs

14.0

Modifications (Including Design) to B-58

2.0

Government Operations - Drop Test Program

1.5

3 Saturn C-1's @ $13.7M

41.0

Equipment for Saturn-Apollo Compatibility Test Program

0.5

Total

59.0

1964

6 Saturn C-1's @ $13.7M

82.0

Saturn-Apollo Compatibility Test Program

0.5

Total

82.5

1965

2 Saturn C-1's @ $13.7M

68.5

4 Saturn C-2's @ $15.5M

15.5

First Increment Bailment C-133

0.3

Recovery Team

0.2

Total

89.9

1966

6 Saturn C-2's @ $15.5M

93.0

Bailment C-133

0.5

Recovery Team

0.5

Total

94.0

1967

6 Saturn C-2's @ $15.5M

93.0

Bailment C-133

0.5

Recovery Team

0.5

Total

94.0

1968

Bailment C-133

0.5

Recovery Team

1.0

Total

1.5

1969

Bailment C-133

0.5

Recovery Team

0.5

Total

1.0

Total Direct Government Support

432.4